江西大森矿业有限公司
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MQY3645 球磨机
说明
1.基本规格
型号
MQY: Overflow ball mill (M mill, Q light, Y overflow discharge)
3645:圆筒直径 3600 毫米 × 长度 4500 毫米
类型湿式溢流型球磨机(双仓结构)
设计标准:GB/T 257082010(采矿机械标准)
- Performance parameters
规范 | 索引 |
Effective volume | ≈3840m³ |
Maximum ball loading capacity | 75-85 吨(填充率 25% -35%) |
processing capacity | 40-90 吨/小时(根据材料调整) |
进料粒度 | ≤25毫米(建议≤20毫米) |
Discharge size | 0.074-0.5mm (adjustable) |
转速 | 16-18r/min (critical speed 75%) |
3.电力系统
主电机功率:1000-1250 千瓦(高压电机,6 千伏/10 千伏)
Reducer model: JS150/MBY1000 (hardened tooth surface, transmission efficiency ≥96%) Starting method: liquid soft start or frequency conversion control
4.结构设计
气缸材料:Q345B 钢板(厚度≥50 毫米)
Liner type: high manganese steel (ZGMn13Cr2, life 812 months)
橡胶衬里(降低噪音,适合湿法施工)
轴承系统:
双列调心滚子轴承(或液压静态滑动轴承)
润滑方式:高压稀油站循环润滑
5.适用材料和行业
Metal ores: second/third stage grinding of gold, copper and iron ore
Non-metallic ores: quartz sand, apatite ultrafine grinding
Industrial field: cement clinker, slag powder
6. Equipment
规范 | 数值 |
External dimensions | ≈14m×6m×5m |
Whole machine weight | ≈ 110-140 tons |
7. Energy saving and intelligent configuration (optional)
Energy saving design: Comprehensive power saving 20% (compared with traditional ball mill) Automation control: PLC monitoring current, temperature, vibration, interlock protection
选择建议
1. High hardness ore (such as iron ore): It is recommended to configure the power ≥1250kW,
and the liner should be made of high chromium alloy.
2. 腐蚀性介质:选择 316L 不锈钢部件或橡胶衬里。
3. Maintenance points:
Check the gear meshing clearance every 500 hours
Replace the bearing lubricant every 3000 hours If need a performance curve (QH) or wear test report, please explain the specific working conditions (such as ore hardness, grinding concentration, etc.).